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Biomethane Plant

Biomethane: a circular revolution

We transform organic waste into a new resource by producing biomethane to fuel public or private vehicles and for domestic use.

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At the forefront of the circular economy

Through a complex production process, waste from home kitchens is turned into biomethane, a green fuel capable of powering means of transport and being used in homes, improving air quality and the environment. We are also pioneers in biomethane production from landfill, achieving the same quality and energy contribution as fossil methane. Over the years, we have experimented with refining biogas generated by the decomposition of waste disposed of in landfill. Both biomethane produced from landfills and biomethane produced from the treatment of organic waste can be fed into the grid or used to supply methane gas fuel pumps for automotive vehicles, contributing to a virtuous circle that turns waste into resources.

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The Sant'Agata Bolognese biomethane production plant

The plant, the first of its kind in Italy, opened in 2018 and produces 100% renewable fuel. Hera was already producing biogas to generate renewable electricity through biodigesters and landfills, but it is thanks to the Sant'Agata Bolognese plant that the biogas is refined into biomethane.

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    Biomethane production

    The organic waste is screened, ground and left for about 21 days in hermetically sealed horizontal digesters. Here, microorganisms perform anaerobic digestion and produce biogas, which is then refined (upgraded) by running it against a current of pressurised water to separate carbon dioxide and methane to obtain biomethane.

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    Compost production

    Lignocellulosic material is added to the solid organic matter from the anaerobic biodigestion process to obtain a structured mass that is sent to the aerobic composting phase to obtain quality compost, which can be used as a soil improver in agriculture or to produce compost.

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    The virtuous circle of biomethane

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    Facts & Figures about the Sant'Agata Bolognese biomethane production plant

    Thanks to an investment of more than 30 million euro, we were able to adopt the best anaerobic digestion and upgrading technologies for the production of biomethane, to which we also added material recovery with the production of quality compost that can be used in agriculture.

    2022 data

    • 100 ktonnes/year organic waste from separate waste collection

    • 35 ktonnes/year collection of green waste and pruning material

    • 20 ktonnes/year compost produced

    • 7.6 million scm/year biomethane produced

    • >6,000 TEP avoided annually

    • >15 ktonnes/year CO2 avoided

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    The Ravenna Biomethane Project

    The experimental project for the production of biomethane from landfill biogas started in 2019 at the Herambiente landfill in Ravenna and has recently ended. It was a demonstration project co-funded by the European Commission's LIFE Programme and part of the Biomether project. The objective was to support the development of the regional biomethane supply chain, providing indications for the definition of energy policies to support the sector.

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    How the project works

    The experimental plant was able to produce biomethane from the biogas resulting from the bio decomposition of the organic fraction contained in landfill waste. The biomethane was used to fuel buses of the Start Romagna public transport service fleet. Specifically, the Ravenna project guaranteed an annual production of 300,000 m3 of biomethane when fully operational, thus avoiding the emission of more than 650 tonnes of CO2 into the atmosphere. Emilia Romagna is the second largest national producer of biogas after Lombardy and has a strong potential for development in the biomethane supply chain as it has significant amounts of waste biomass from the agro industrial sector. This is why the region has assigned a key role to this renewable fuel in its energy strategies.

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    WE CONTINUE TO INVEST IN THE DEVELOPMENT OF THIS SECTOR

    A strategic partnership that looks to the future, Herambiente and INALCA join forces to produce compost and biomethane

    In line with the principles of ecological transition, we are continuing to invest in the compost and biomethane production sector also through new partnerships, among them the one with INALCA - a company belonging to the Cremonini Group, a leader in the production of meat and food products. In 2021 this collaboration led to the establishment of Biorg, a company dedicated to producing biomethane and compost from the separate collection of organic waste and agro-food wastewater. The company focused on the integration and modernisation process of the two partner-owned plants, which will operate in a complementary way: the biomethane production plant in Spilamberto (Modena) owned by Hera, which has been thoroughly upgraded, started operations at the end of 2022 and will reach full capacity in the first half of 2023, and the composting plant in Nonatola, previously owned by INALCA. With this partnership, Herambiente is further expanding its leadership in this sector by leveraging its technological know-how to broaden the range of matrices and fractions that can be used in the production of biomethane, from sorted organic waste to waste from mowing and pruning to landfill biogas and industrial agro-food waste.

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    The facts and figures of a winning partnership

    The results obtained by Biorg prove that the partnership between Herambiente and INALCA is a winning one, especially for the environment.

    2022 data

    • 40 ktonnes/year organic waste from separate waste collection

    • 30 ktonnes/year agro-industrial waste

    • 18 ktonnes/year compost produced in the Nonantola (Modena) plant

    • 3.7 million cubic metres biomethane produced in the Spilamberto (Modena) plant

    • +3,000 TEP year avoided

    • 7,000 tonnes CO2 avoided

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